3D Design
Custom CAD modeling and prototype development for your unique EVA case requirements.
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Quality Control and Certifications for Custom EVA Cases
17+ years of OEM manufacturing experience, 1M+ annual capacity, and verified compliance for global B2B buyers.
Premium Brands Like Yours Choose Us
NIC
DJI
GoPro
Samsung
Leica
Fujifilm
Olympus
Pentax
Sigma
Canon
NIC
DJI
GoPro
Samsung
Leica
Fujifilm
Olympus
Pentax
Sigma
Canon
Protective Structure of Custom EVA Cases
Comprehensive solutions from concept to production with proven results
End-to-End Manufacturing Solutions
Impact Protection
Multi-density EVA foam absorbs shocks up to 15G impact resistance
Water Resistance
IP67-rated sealing options with waterproof zippers and gaskets
Temperature Stability
Stable from -40°C to 80°C for extreme environment usage
Custom Inserts
Precision-cut foam inserts tailored to your equipment dimensions
Explore Our Custom EVA Cases for Multiple Industries
Specialized solutions tailored to your industry's unique requirements
How Custom EVA Cases Are Manufactured
Our 10-step precision manufacturing process ensures consistent quality from design to delivery.
Raw Material
Before manufacturing, we will source qualified materials from trustworthy factories. These raw materials include EVA foam sheets, fabrics, zippers…
Laminating
In this step, our workers will laminate together EVA sheet with exterior material and interior material using eco-friendly adhesive.
Cutting
The laminated material is then cut into the required size and shape using a cutting machine. Precise and accurate cuts make the following process more efficient.
Pre-Heating
The cut pieces will be pre-heated so that they are pliable and easy to mold.
Thermoforming
Then, with the mold having been carefully designed to the demanded shape and size, an automatic molding machine will create the precise shape.
Trimming
After molding, excess material is trimmed off using a die-cut machine. In that way, the EVA shell looks clean and tidy.
Stitching
Then, our craftsmen will carefully stitch the different pieces together using a sewing machine. This step ensures the case is strong and durable.
Inspection
All of the products that come out of our hands have gone under 100% inspection. Any defects are identified and corrected at this stage.
Packaging
Once the inspection is complete, you can happily wait for your final EVA case with custom packaging options.
EVA Case Material Options - Premium Selection Guide
Choose from our extensive range of certified materials, each selected for durability and performance
Soft EVA Sheet
Lightweight shell options for everyday carry and protection
Embossed EVA
Textured surface for grip and a premium tactile finish
Woven Fabric Shell
Tough woven exterior layer paired with molded EVA cores
Rubberized Coating
Extra grip and scuff resistance for rugged environments
Colored EVA
Custom Colors · Shell — match brand palettes in production runs
High-Density EVA
Firmer structural foam for heavy gear and shock buffering
PU Leather Panel
Leather-look trim that wipes clean and elevates branding zones
Athletic Mesh
Ventilated inserts for airflow where your application needs it
Perforated Lining
Breathable interior textiles for comfort-sensitive layouts
Ballistic Nylon
Abrasion-resistant outer shell trusted for daily transport abuse
Velvet
Soft-touch lining that protects delicate surfaces from scratches and adds a premium feel
Lycra
Stretch-fit fabric with smooth finish, ideal for snug pockets and flexible inner wraps
Oxford Fabric
Durable woven exterior with strong tear resistance, suitable for high-use carry scenarios
Custom EVA Case Specifications & Manufacturing Tolerances
Comprehensive technical data for engineers and product designers.
Material & Performance Specifications
- EVA Hardness RangeCustomizable
25-60 Shore C
- Densityg/cm³
0.12-0.35
- Tensile StrengthMPa
≥2.5
- Elongation at Break%
≥500
- Compression Set (70°C, 22h)%
≤25
- Impact ResistanceProtection
15G
- Temperature Range°C
-40 to +80
- Water Absorption%
<0.1
- Manufacturing Tolerancemm
±0.5
- Min Wall Thicknessmm
3
Note: All specifications are tested according to ASTM D2240, ASTM D638, and ISO 1798 standards. Custom specifications available upon request.
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Email Uszdxt07@pengtour.com
Call Us+86 13509824581
Visit UsBuilding 2, No. 56, Xingfu Road, Liaobu Town, Dongguan City, Guangdong Province
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